Best 7 Custom Hat Companies In The USA

Did you know wearing a hat was mandatory by societal norms at some point in US history? 

Well…

Now you know why there are uncountable custom hat companies in the USA, some with over half a decade in existence.

Today, old and new custom hat companies in the US work to please America's love for good quality and fashionable hats. 

We give you 7 of the best, where you can personalize your hat or cap to tell the world your personality and taste in fashion or sell your brand with a logo, slogan, or unique design.

Here’s our first choice!

Vivipins

Vivipins has claimed a top position among global custom product suppliers in the 7+ years of its existence. With headquarters in Laguna Beach, CA, the company guarantees quality, affordable prices, originality, and fast delivery.  

Your custom hats from Vivipins will tell the world about your personality and style. And if you have a brand, you can put it up there by ordering in bulk for marketing at wholesale prices.

Inspiring Customer Review: “Great product!!! Great service!! Great value!! Great people!! Worked with Alicia & she is the absolute best!! If (When) we need another order, I will definitely be back!! Highly recommend!!!! They are the very best!!!” – Teri R.

Why They Are Great: You have over 8 hat types and branding options to choose from. The quality is top-notch and perfect in fit, material, and breathability.

Pricing: Starts at $8.50 per piece.

Delivery Cost and Time: 7-10 days production time plus 5-8 days shipping time, depending on destination. Shipping is free to destinations in N. America, Europe, Asia, and Australia. A $15/kg fee applies to other destinations.

Choose your preferred hat option from many more types than those shown in the above image, including baseball, trucker, snapback, bucket, golf, dad hats, and beanies. Vivipins will replace the “mockup” with your logo, slogan, or design, printed or embroidered to perfection.

Zapped Headwear

If you are looking for every possible type of hat or cap under the sun, you should head to Zapped Headwear.

The premium wholesale custom and blank headwear company is in Spanish Fork, Utah. They have a huge selection of hats and caps you can customize with text, a logo, or a design patch. The colors, style, and theme options are equally inexhaustible.

Inspiring Customer Review: “Quick responses and great customer service! They definitely know what they’re doing. Would definitely order from them again.” – Drew Blane.

Why They Are Great: You have inexhaustible customization options in hat type, colors, themes, and patch types, like embroidered, leather, PVC, and several embroidery options, including 3D-puffed.

Pricing: Depends on each type of hat. You can check the quantity pricing chart when you choose your customizable hat or cap.

Delivery Cost and Time: The average production time is 3-4 weeks plus shipping time, depending on the method. Shipping is free for $300+ orders within the continental US.

Personalize your hat or cap to look as chic as the one above using the Zapped Headwear customizer tool to create a mockup. You can also send your personalized artwork and work with a designer to create your own custom hat.

Village Hat Shop

Looking for a feel of vintage alongside a modern touch for your custom hat? The Village Hat Shop is the vendor you seek.

This in-house hat and cap manufacturer has headquarters in San Diego, CA, and has mastered the art of quality and unique hat styles since 1980. Your Village Hat Shop custom caps and hats are proudly “Made in the USA.”

Inspiring Customer Review: “Thank you for an excellent product. I am truly 100% satisfied with this hat. I would recommend this product to anyone who is looking for good quality good fit and good looks. Ten out of ten.” – Marty Classens.

Why They Are Great: A vast selection of caps and hats from top brands that you can customize in color and size. Brands include Jaxon, Kangol, Henschel, and Sunbody.

Pricing: Depends on the hat brand and type. Starts around $50.

Delivery Cost and Time: 4-14 production and shipping time in the US and 7-30 days for international orders. Free ground shipping in the USA. Standard shipping costs to other international destinations depending on the selected shipping service.

Go for premier hat elegance like what you see in the ones shown above, and decide what color works best for you in a custom-made size. 

American Made Cap Company

If you want your promotional or fashion-signature caps created in the quiet and calm of the Crowell plains in Texas, talk to the America Made Cap Company.

It doesn’t matter whether you are a professional baseball team, an upcoming business enterprise, or a ranch looking for protection from the sun for its workers. The company’s experience creating caps for half a century since 1974 will get you sorted.

Inspiring Customer Review: “Saw them at the riggin rally! Didn't stop to see who made them! Going to pick one up later!” – Larry Vietz.

Why They Are Great: The "Yes, we can make it here" slogan reflects the company’s ability to create exactly what you are looking for. You choose from available models and customize the hats to your needs and liking or suggest a completely new style for unique personalization. 

Pricing: $35.

Delivery Cost and Time: Contact the company for shipping and delivery times and costs.

Order and customize your hats in styles like those above and more at a standard $35 per piece.

Setar Trading Hats

The Setar Trading Hats company was inspired by a humane cause: To protect the residents of Southern California from dangerous sun rays that can cause skin cancer.

When you order your custom hat with Setar Trading, you are guaranteed top-quality, stylish, and comfortable hats that vividly tell your brand or individual taste at competitive market prices.

Inspiring Customer Review: “This hat is the perfect fit for me! I have a very small head and hats rarely fit. This one is PERFECT! Plus, it's beautiful, durable, and well made. I'm getting compliments wherever I go! Thank you! I will be purchasing from you again!” – Sherry S.

Why They Are Great: Choose from a wide selection of hat options from renowned brands and customize yours in color and size. Common brands include Henschel, Head’N’Home, and Biltmore. 

Pricing: Depends on the hat brand, type, and customization details.

Delivery Cost and Time: Free UPS or USPS shipping to the continental US on $85+ orders, plus discounted rates for smaller orders. Shipping is within 1-2 days after ordering. International shipping costs depend on shipping service.

Choose your preferred hat style from over 45 options similar or different to the ones featured above and customize in color and size. You can take advantage of the current discounts and offers when ordering.

LogoUP

LogoUP, a custom product company in Pompano Beach, FL, has 15+ years of experience making high-quality hats on their custom product resume. You’ll love that you can customize any of their model hats and caps with your logo and design. 

And, as an authorized dealer of Richardson and other famous brands like Nike, you can choose to customize these premier quality hats in color and size.

Inspiring Customer Review: “Everyone needs to appreciate the graphic designers at LogoUp.com, they are thorough, on point, easy to work with, empathetic and truly want to ensure you have the best product and experience with your order. I highly recommend LogoUp.com to everyone whether it's a small or large run, they always come through!" – Oneashwood.

Why They Are Great: For super affordable prices, you can customize branded and in-house designs in different colors and sizes and personalize them with your logo, text, or design. 

Pricing: Starts below $10.

Delivery Cost and Time: Production can take 3-10 days, depending on whether you indicated Standard, Express, or VIP. Shipping takes 2-10 days, depending on the shipping method. Shipping cost depends on location, quantity, and shipping method.

Go for the LogoUP’s bestseller hat pictured above or other branded options and customize them to showcase your brand or personal taste.

ImprintItems

If you live around the Midwest of Minnesota or beyond and are looking for top-notch custom hats in bulk, a call to ImprintItems, a subsidiary of Collegiate Concepts Inc., is all you need to do. 

ImprintItems ensures that your custom caps are of high quality. That way, your customers or employees won’t discard them in a day but will instead wear them over and over to promote your brand.

Inspiring Customer Review: “Stellar service and quality. Our booth at conference rocked largely because of them.” – tv4homeVB.

Why They Are Great: Choose from a vast selection, from Trucker caps to custom knit beanies and planet-friendly recycled caps.

Pricing: Affordable prices starting below $10.

Delivery Cost and Time: Production time depends on the date you indicate on the quote. Shipping cost depends on order quantity and destination.

Go for the eco-friendly option in the picture, or choose from the other options to customize your hats with your logo, message, or design.

Concluding Thoughts

If there’s one thing you won’t need to worry about when customizing a hat in the US, it’s finding a custom hat company. There are almost as many as the hat choices.

But, finding the best among many custom hat companies in the USA can be challenging. 

This article saved you the trouble of checking the entire internet to find the right one for you. We’ve highlighted each company’s best features, prices, shipping policy, and customer satisfaction.