Why Embroidery Patches Are Better Than Direct Embroidery

Written by Robin Brown on July 5, 2021
You may be thinking that we’re trying to convince you on getting custom patches deliberately. However, that’s not the case. There are actual reasons why embroidered patches are better than direct embroidery on the fabric. 

Here at Vivipins, we’re strong advocates of using embroidered custom patches. They are hugely cost-effective and good for the environment. They reduce the amount of waste every year by reusing the patches over and over again. 

In this post, we’ve gathered proof that custom embroidered patches are better than direct embroidery. But let’s educate you on what direct embroidery is in the first place. 

What Does Direct Embroidery Mean?

Direct Embroidery image
Image source: https://pixabay.com/
You may have already figured it out from the name. Direct Embroidery means that the design you want is directly incorporated into the clothing item. Whether it’s a shirt, a jacket, or denim pants, directly embroidery becomes a part of the item. 

So, why wouldn’t you want to do that, right? Why do even manufacturers bother to make custom patches?
Let’s find out. 

Why is Embroidery Patches Better than Direct Embroidery?

There are many benefits people may want to go both ways. In our opinion and from a business standpoint, custom embroidered patches are better. 

Embroidery Patches benefits 1 :cheap

Making custom patches is cheaper and more cost-effective in the long run. 

On average, a 2” embroidered custom patch costs around $1.57. At the same time, direct embroidery to fabric costs over $5. 

So, what do the numbers tell you?
They tell you that the manufacturers always put emphasis on custom patches because they cost less than half the price of direct embroidery. 

The price difference may not seem much on a single order. But for manufacturers and distributors who deal with thousands of pieces of products at once, the cost becomes a huge issue. A lot of 1,000 pieces can cost a manufacturer an additional $3500 for direct embroidery! 

Embroidery Patches Benefits2:Difference in Quality

In terms of quality, direct embroidery is better. They last longer. They feel better on the fabric. 

But they’re not cost-effective at all. You may be paying more for a better product, but the quality doesn’t scale well with the price. 

And in today’s world, no one uses a piece of clothing for too long. So, even for retail consumers, it doesn’t make sense to pay for the added premium. 

Unless you’re making a limited-edition exclusive product that will be remembered by the buyers for years to come, there’s no reason to go with direct embroidery.

Embroidery Patches Benefits 3 : Easier Replacement 

Another huge reason to go with custom patches is replaceability. Even if the custom patch comes out after a few years of use, you can take it and apply it to another one of your shirts. Or, you may reapply it to the same cloth if you want to!

The ability to quickly replace the patches also comes in handy for industries like auto mechanics, gardeners, factory workers, and so on. 

Most code of conduct dictates that the informs of such blue-collar jobs be changed at least once or twice a year. It doesn’t make sense for the authority to pay for the extra that goes into direct embroidery.

Instead, the uniforms are collected in bulks. The patches are then cut out of the fabric and re-sewn onto a new set of uniforms. Believe it or not, it saves industries hundreds of thousands of dollars every year! 

It’s not just true for the USA. Rather, it’s a common practice around the world!

Final Words

If you’ve been torn between direct embroidery and embroidered custom patches, your confusion should be clarified. In almost all aspects, custom embroidered patches are a better choice than direct embroidery. 

So, unless you want an exclusive lineup of products, you should go with Vivipins any day!
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Article written by Robin Brown
Robin Brown is part of the content team at Vivipins where he develops resources to help customers start and grow their own businesses.
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