Why Embroidery Patches Are Better Than Direct Embroidery

Written by Robin Brown on July 5, 2021
You might assume that we are intentionally trying to persuade you to choose custom patches, but that is not our intention. There are genuine reasons why embroidered patches offer advantages over direct embroidery on fabric.

At Vivipins, we firmly advocate for the use of embroidered custom patches. .They are not only cost-effective but also environmentally friendly. By reusing patches repeatedly, they contribute to reducing waste significantly each year.

In this post, we have compiled evidence to support the superiority of custom embroidered patches compared to direct embroidery. However, let us first provide you with an explanation of what direct embroidery entails.

What Does Direct Embroidery Mean?

Direct Embroidery image
Image source: https://pixabay.com/
As the name suggests, direct embroidery involves incorporating the desired design directly into the fabric of a clothing item. Whether it's a shirt, a jacket, or denim pants, direct embroidery integrates the design as an integral part of the item itself.

At first glance, it may seem like a desirable option. However, if direct embroidery is so straightforward, why do manufacturers still invest in creating custom patches? Let's explore the reasons behind this choice.

Why is Embroidery Patches Better than Direct Embroidery?

There are many benefits people may want to go both ways. In our opinion and from a business standpoint, custom embroidered patches are better. 

Embroidery Patches benefits 1 :cheap

The production of custom patches is not only cost-effective but also offers long-term savings. On average, a 2" embroidered custom patch costs approximately $1.57, whereas direct embroidery onto fabric can cost over $5.

What do these numbers indicate? They clearly demonstrate that manufacturers prioritize custom patches due to their significantly lower cost, which is less than half the price of direct embroidery.

While the price difference may not appear substantial for individual orders, it becomes a substantial concern for manufacturers and distributors handling large quantities of products. For instance, a batch of 1,000 pieces could incur an additional cost of $3,500 for direct embroidery!

Embroidery Patches Benefits2:Difference in Quality

In terms of quality, direct embroidery does offer certain advantages. The embroidered designs tend to last longer and provide a superior tactile experience when compared to custom patches.

However, it is important to consider the cost-effectiveness of direct embroidery. While you may be paying a higher price for a better product, the quality does not necessarily scale proportionally with the price. This becomes particularly relevant in today's world where clothing items are not typically used for extended periods.

For retail consumers, it often doesn't make sense to pay the added premium for direct embroidery unless they are purchasing a limited-edition exclusive product that holds significant sentimental or commemorative value.

Embroidery Patches Benefits 3 : Easier Replacement 

Another significant advantage of opting for custom patches is their replaceability. Even if a custom patch becomes detached after years of use, it can be easily transferred to another shirt or reapplied to the same garment if desired.

The ability to quickly replace patches proves especially beneficial in industries such as auto mechanics, gardeners, and factory workers. In these professions, uniforms often need to be changed at least once or twice a year as per code of conduct guidelines. Investing in direct embroidery for such workwear would be impractical for authorities, as it would entail additional expenses.

Instead, uniforms are collected in bulk, and the patches are carefully cut out of the fabric and re-sewn onto new sets of uniforms. This practice, believe it or not, saves industries hundreds of thousands of dollars annually. Notably, this is not limited to the United States but is a common practice worldwide.

Final Words

If you’ve been torn between direct embroidery and embroidered custom patches, your confusion should be clarified. In almost all aspects, custom embroidered patches are a better choice than direct embroidery. 

So, unless you want an exclusive lineup of products, you should go with Vivipins any day!
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Article written by Robin Brown
Robin Brown is part of the content team at Vivipins where he develops resources to help customers start and grow their own businesses.
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