How to Choose The Right Challenge Coins Size | Exclusive Tips

Written by Robin Brown on January 18, 2021
Not sure what size to make your challenge coin? I know how you feel? It’s not easy when every small change to your pin changes the price.Don’t stress any longer. Here are five things to consider before choosing the size of your coin.

1.  Challenge Coin Size Options

Challenge coins image
When it comes to sizing options for challenge coins, it's important to note that different manufacturers may have varying capabilities and limitations.

Manufacturers often offer specific intervals or ranges within which you can choose the size of your challenge coin. Here are the three main types of sizing options:

●Coins Size at Specific Intervals:    Some manufacturers may offer coins at predefined intervals, such as 1 inch, 1.5 inches, and 2 inches. This means you can only select from the available sizes without any flexibility beyond those intervals.

●Coins Size within a Range:     Other manufacturers might provide a range of sizes, such as 0.5 inches to 2.5 inches. Within this range, you have more flexibility to choose the specific size that best suits your needs.

●No Limits on Sizing Options:     Certain manufacturers may have the capability to create challenge coins in any size you desire, without any predefined limits. This offers you the highest degree of customization and allows you to create a coin that perfectly aligns with your vision.

2. Standard Challenge Coin Size

challenge coins image
When it comes to sizing options for challenge coins, you have the freedom to choose any size you desire. However, there is a standard range that you commonly see, which is between 1.5 inches and 2 inches. These sizes offer a balance of detail, weight, and portability, making them the preferred choice for many challenge coins.

Why is 1.5″ to 2″ the standard challenge coin size?

The standard challenge coin size of 1.5 inches to 2 inches has become popular for several reasons. Firstly, this range provides the perfect balance between being noticeable without being too cumbersome. Coins that are too large can be inconvenient to carry, while coins that are too small may easily get lost or overlooked. The 1.5-inch to 2-inch size range strikes a balance where the coin can be easily carried and displayed.

Another factor that contributes to the standard size is the level of detail. Challenge coins often feature intricate designs, and a larger coin allows for more intricate artwork to be displayed. The 1.5-inch size provides enough space for the intricate details to be clearly visible, enhancing the overall visual impact of the coin.

3. Consider size when you design your challenge coins

challenge coins image
When creating custom challenge coins, the design plays a crucial role in determining the appropriate size. It's essential to have your design planned out before selecting a size to ensure that the final result is visually appealing and effectively represents your desired concept. Here are some important considerations regarding size and design for challenge coins.

●Design First, Size Later
While working with manufacturers, you may come across situations where they ask you to choose a size before finalizing the design. It is advisable to avoid this approach because selecting the size prematurely can potentially compromise your design. It's best to have your design fully planned and developed before determining the size of the coin.

●Size and Level of Detail
The level of detail in your design is a critical factor to consider when choosing the size of your challenge coin. Coins with minimal detail can be smaller compared to coins with intricate designs. Let's explore the two scenarios:

●Designs with Little Detail
If your design consists of larger shapes and simpler elements, smaller coin sizes can work perfectly fine. Larger shapes are easier to see and don't require much space to make an impact. In such cases, you can consider using sizes smaller than the standard 1.5 inches.

●Designs with Heavy Detail
On the other hand, designs with heavy detail require larger coin sizes to effectively capture and display intricate elements. The standard challenge coin size of 1.5 inches is preferred for these designs. At this size, the coins can accommodate gradient lines, texture details, and subtle intricacies of the artwork without compromising their visibility.

It is important to note that for designs with heavy detail, it is not recommended to create a coin smaller than 1.5 inches. To achieve the best results and ensure that the intricate details are clearly visible, you may even opt for coins as large as 2 inches. However, it's worth mentioning that going beyond 2 inches may not necessarily enhance the level of detail and is often more of a stylistic choice or determined by the specific purpose of the coin.

4. Budget for different size of challenge coins

challenge coins image
It's no surprise that the size of a challenge coin directly impacts its cost. As a general rule, smaller coins tend to be more affordable compared to larger coins. Let's delve into the cost dynamics based on different coin sizes:

Smaller Coins (0.25″ to 1″)
The price difference between smaller coins, such as those ranging from 0.25 inches to 1 inch, is not significant. These sizes often have a similar pricing structure due to the relatively small variances in material and production requirements.

Larger Coins (1″ to 2″ and beyond)
The cost increase becomes more substantial when moving from 1 inch to 2 inches or beyond. This is primarily because larger coins require more materials, such as metal and paint, which contributes to higher production costs. The price discrepancy between these sizes is more pronounced, reflecting the increased complexity and resources needed for larger coins.

Balancing Size and Budget
When working within a budget, it's essential to find a balance between the desired size and the available financial resources. Here are some considerations to help you make cost-effective decisions:

●Evaluate your budget: Determine the amount you are willing to allocate for your challenge coins. Having a clear understanding of your financial constraints will guide you in making practical choices.

●Consider the desired size: Assess the size requirements for your challenge coin. If your budget allows for larger coins, you can explore sizes closer to or within the standard range of 1.5 inches to 2 inches. However, if you are working with a limited budget, opting for a smaller pin size can help reduce costs.

●Trade-offs between size and design detail: Keep in mind that reducing the size of your coin may impact the level of detail you can incorporate. Smaller coins may not provide enough surface area for intricate artwork or text. Consider striking a balance between size and design complexity to ensure that your coin remains visually appealing while staying within budget constraints.

●Consult with the manufacturer: Engage in a conversation with your chosen manufacturer and discuss your budget limitations. They can provide valuable insights and recommendations based on their expertise, helping you find cost-effective solutions that align with your vision.

By carefully considering these factors, you can make informed decisions that balance the size and design of your challenge coin with your budget requirements.

5. Purpose

You should also consider the purpose of the coin.
If you expect people to hold the coin on them every day, you want a moderate-sized coin. Time has proven that a coin around 1.5″ to 2″ is the best for daily use.

If you want to display your challenge coins in premium casing or packaging, then coins 2″ or larger is ideal.

If you are giving out pins in bundles or as a group, you should use smaller pins. Pins smaller than 1.5″ typically have less detail and should be stored in a multi-coin case.


That wasn’t so hard, was it. With the right tips, choosing the right size is easy. Here is everything you need to choose the best size for your challenge coin.

Now get out there and start producing your pins.
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Article written by Robin Brown
Robin Brown is part of the content team at Vivipins where he develops resources to help customers start and grow their own businesses.
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